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Pacaro: automatic warehouse for frozen food

Sector: Fresh and frozen

Automatic warehouse for frozen foods: Automha’s solution for the Pecaro company.

Two -27°C refrigerated cells for a total of 12,000 fully automated pallets through the innovative AUTOSATMOVER System, which delivers high performances, maximum efficiency and reliability

Problem
Pacaro was founded in 1984 by a group of business knowledge in the food industry and logistics distribution in the frozen field. The logistics of the cold is now the core business of Pacaro, which offers different asset management of the service among which customer can find the solution that best suits your needs.The modern logistics platform of Pacaro in Roma Est covers an area of 200,000 sqm with cold storage for 110,000 m3. The development plan has made the new plat one of the most major hub in central Italy with its more than 22,000 pallets of frozen and fresh stock capacity. at the factory are carried out all operations related to the storage, preparation, shipment of refrigerated, frozen and deep-frozen food.
For this reason, the company has asked for the help of Automha through the creation of an automatic warehouse for frozen foods, in order to make more efficient their spaces, storage and picking times and reduce the energy impact.

Solution
In the space of three years, Automha has expanded the storage capacity from 10,000 LU to 22,000 LU through the automation of two new -27°C cells, developed in two different phases but on the same, pre-existing area of reception/shipping of goods.
For the first refrigerated cell, with a capacity of 4000 LU, Automha has structured a warehouse with channels predisposed to use Autosat. This automatic satellite is able to semi-automate storage operations, but is a more unique automatic satellite to be used without any contraindication at a temperature of -27°C thanks to lithium batteries.
Upon completion of the semi-automation of the first cell, in 2011, we also made from scratch the second cell for 8000 pallet places. This cell was already designed to be totally automated through the use of: 5 AUTOSATMOVERS, one for each level of service. Each of them was equipped with an AUTOSATSUPERCAP to work at a temperature of -27°C, a lift/descender for the service to 5 levels of shelf/AUTOSATMOVERS, 1 service shuttle to the reception/shipping area, accumulation conveyors for the incoming and outgoing load units. After this cell was manufactured and the system was completely automated, we completed the automation of the first cell. Automha has therefore replaced the two movable AUTOSAT equipped with forklift with 5 AUTOSATMOVERS, each equipped with AUTOSATSUPERCAP.

Advantages
The system was made in 3 steps, so as not to burden on productivity and clients requests. Pacaro obtained form the new warehouse a considerable efficiency in economic, energy and logistics.

Gallery

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