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Yili Group: FIFO and LIFO automatic warehouse

Sector: Food & Beverage

Yili Group founded in 1956, is ranked among the world’s most successful dairy companies and has been consecutively ranked No.1 in the Asian dairy industry in the past several years. It is the largest dairy company in China with over 100 factories globally, and offering the most comprehensive range of products. And its turnover is over 90billion RMB in 2019. Yili is the only dairy enterprise in China that has met the standards for serving the Olympic Games and provided services to the 2008 Beijing Olympics Games. It is also the only dairy enterprise to have met the World Expo’s standard and was the exclusive supplier of dairy products for the 2010 Shanghai World Expo.

Problem
Due to YiLi huge growth in 2020, phase I warehouse with 16 AutoSAT Mover already reached fully max capacity designed with 3 years in advance based on their planning. To support bigger growth for the future YiLi company decided to invest phase II warehouse in advance to increase current capacity of warehouse, phase II warehouse is closing to Phase I warehouse.

Considering phase I project YiLi group is very satisfied with AutoMHA Mover performance and reliability, YiLi chose again with AutoMHA Mover as key machine for their warehouse, and AutoMHA is the important partner for YiLi group due to very professional service and solid-edge technology and products.

All these requirements have led to the choice of AUTOMHA, a company that first created and invented high density solutions with patented the first fully automatic and modular machine able to store goods in multi-depth with high speeds and maximum precision, AUTOSATMOVER.

Solution
The solution proposed by AUTOMHA consists in the combination of FIFO and LIFO solution with a length of 51 meters and a height of 8.9 meters, total reach to 3,360 pallet position. Due to customer high efficiency requirement for their production process, the efficiency for inbound and outbound of warehouse are very high, and warehouse will not stop due to customer production always keep working. That will take very high requirement for products and system reliability. The ability of AUTOMHA machines to meet customer’s special requirement is due to careful and precise mechanical and electronic measures, supported by the R&D department of the Italian Headquarters. Thanks to AutoMHA over 10 years strong experience and projects implemented globally, that all ensure customer confidence and success.

The system includes:
– with available height 8.9m, AutoMHA designed with four levels with unit load height over 1.6 m, the distance between the top surfaces of unit load to roof is only 400mm, to maximum utilization of space which the stacker crane cannot realize this limited space. Total inbound and outbound with 4 sets of Mover+SuperCAP

– AUTOSATMOVER runs on a special lane, perpendicular to the storage lanes. Once you reach the lane suggested by the software, SUPERCAP, the vehicle on board AUTOSATMOVER, detaches and deposits the load unit in the indicated place, then returns to the mother ship, ready for a new mission. The SUPERCAP satellite has been specially designed with the dimensions necessary for the storage of “case pallets”, smaller and narrower than the usual ones.

The warehouse created by AUTOMHA makes it possible to store a total number of load units phase I combined phase II equal to 13,420, for a maximum weight of each UDC of 1500 kg.

Advantages
The client company was able to take full advantage of the limited space, maximizing the ability to process orders and store goods, which are fundamental characteristics for YiLi automatic warehouse. AutoMHA mover products is very stable and reliable which server 7x24hours non-stop. Even during the maintenance period, the warehouse is still keeping running, thanks to AutoMHA Mover work independently per level.

Gallery

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